Automation in Industry

Many industries are highly automated or use automa­tion technology in some part of their operation. In com­munications and especially in the telephone industry dialing and transmission are all done automatically. Rail­ways are also controlled by automatic signaling devices, which have sensors that detect carriages passing a par­ticular point. In this way the movement and location of trains can be monitored.

Not all industries require the same degree of automa­tion. Sales, agriculture, and some service industries are difficult to automate, though agriculture industry may become more mechanized, especially in the processing and packaging of foods.

The automation technology in manufacturing and as­sembly is widely used in car and other consumer product industries.

Nevertheless, each industry has its own concept of automation that answers its particular production needs.

Vocabulary:

automation — автоматизация

previously — ранее

sequence — последовательность

assembly plant — сборочный завод

non-manufacturing — непроизводственный

device — устройство, прибор

resemble — походить

efficiency — эффективность

flyball governor — центробежный регулятор

steam engine — паровоз

household thermostat — бытовой термостат

facilitate — способствовать

punched— перфорированный

aid — помощь

dimension — измерение, размеры

General understanding:

1. How is the term automation defined in the text?

2. What is the most «familiar example» of automation given in the text?

3. What was the first step in the development of automaton?

4. What were the first robots originally designed for?

5. What was the first industry to adopt the new integrated system of production?

6. What is feedback principle?

7. What do the abbreviations CAM and CAD stand for?

8. What is FMS?

9. What industries use automation technologies?

Exercise 7.1. Find the following words and word combinations in the text:

1. автоматические устройства

2. автоматизированное производство

3. выполнять простые задачи

4. как легкие, так и тяжелые детали

5. интегрированная система производства

6. принцип обратной связи

7. механизм может разгоняться и тормозить

8. компьютер автоматически посылает команды

9. высокоавтоматизированная система

10. непроизводственная система

Text В: «TYPES OF AUTOMATION»

Applications of Automation and Robotics in Industry

Manufacturing is one of the most important applica­tion area for automation technology. There are several types of automation in manufacturing. The examples of automated systems used in manufacturing are described below.

1. Fixed automation, sometimes called «hard automa­tion» refers to automated machines in which the equip­ment configuration allows fixed sequence of processing operations. These machines are programmed by their design to make only certain processing operations. They are not easily changed over from one product style to another. This form of automation needs high initial in­vestments and high production rates. That is why it is suitable for products that are made in large volumes. Examples of fixed automation are machining transfer lines found in the automobile industry, automatic assem­bly machines and certain chemical processes.

2. Programmable automation is a form of automation for producing products in largequantities, ranging from several dozen to several thousand units at a time. For each new product the production equipment must be reprogrammed and changed over. This reprogramming and changeover take a period ofnon-productive time. Pro­duction rates in programmable automation are generally lower than in fixed automation, because the equipment is designed tofacilitate productchangeover rather than for product specialization. A numerical-control machine-tool is a good example of programmable automation. The program is coded in computer memory for each differ­ent product style and the machine-tool is controlled by the computer programme.

3. Flexible automation is a kind of programmable au­tomation. Programmable automation requires time to re-program and change over the production equipment for each series of new product. This is lost production time, which is expensive. In flexible automation the number of products is limited so that the changeover of the equip­ment can be done very quickly and automatically. The reprogramming of the equipment in flexible automation is done at a computer terminal without using the pro­duction equipment itself. Flexible automation allows a mixture of different products to be produced one right after another.

Vocabulary

equipment — оборудование

sequence — последовательность

initial — первоначальный, начальный

investment — инвестиция, вклад

to facilitate — способствовать

rate— скорость, темп

assembly machines — сборочные машины

quantity — количество

non-productive — непроизводительный

changeover — переход, переналадка

General understanding:

1. What is the most important application of automa­tion?

2. What are the types of automation used in manu­facturing?

3. What is fixed automation?

4. What are the limitations of hard automation?

5. What is the best example of programmable auto­mation?

6. What are the limitations of programmable automa­tion?

7. What are the advantages of flexible automation?

8. Is it possible to produce different products one af­ter another using automation technology?

Exercise 7.2. Find equivalents in English in the text:

1. сфера применения

2. фиксированная последовательность операций

3. автоматические сборочные машины

4. определенные химические процессы

5. станок с числовым программным управлением

6. потерянное производственное время

7. разнообразная продукция

Exercise 7.3. Explain in English what does the following mean?

1. automation technology

2. fixed automation

3. assembly machines

4. non-productive time

5. programmable automation

6. computer terminal

7. numerical-control machine-tool