Complete the following sentences using facts from the texts.

1. Each station is designed to perform a specific processing op­eration, ... . 2. Program­mable logic controllers are special computers that ... . 3. The initial appli­cation of numerical control was in the machine tool in­dustry, ... . 4. A position feedback control system is used... . 5. Other machines using numerical control include... . 6. Assembly opera­tions can be automated using production line principles... . 7. Automated assembly machines operate in a manner … .

EXERCISE 4

Give short retelling of the text “Automation in industry. Fixed and programmable automation”. Use the following key words.

An automated production line; an example of fixed automation; sequenced and co­ordinated properly; controlled by program­mable logic controllers; to be utilized; a form of programmable auto­mation; to be controlled by numbers; to define the various positions of the cutting tool; CNC/ DNC; assembly opera­tions; production line principles; building up the product gradually; includes; are capable of performing; for example; has set up; is made up of; has been installed; are responsible for; the main benefits include

EXERCISE 5

Read texts A, B, C. Single out the main idea of each text and give them titles.

Text A

Automation is the system of manufacture perform­ing certain tasks, previously done by people, by machines only. The sequences of operations are controlled auto­matically. The most familiar example of a highly auto­mated system is an assembly plant for automobiles or other complex products.

The term automation is also used to describe non-manufacturing systems in which automatic devices can op­erate independently of human control. Such devices as automatic pilots, automatic telephone equipment and automated control systems are used to perform various operations much faster and better than could be done by people.

Industrial robots, originally designed only to perform simple tasks in environments dangerous to human work­ers, are now widely used to transfer, manipulate, and position both light and heavy workpieces performing all the functions of a transfer machine.

The feedback principle is used in all automatic-con­trol mechanisms when machines have ability to correct themselves. Using feedback devices, machines can start, stop, speed up, slow down, count, inspect, test, compare, and measure. These operations are commonly applied to a wide variety of production operations.

Text B

Computers gave rise to the development of numerically controlled machines. The motions of these machines are controlled by punched paper or magnetic tapes. In numerically controlled ma­chining centres machine tools can perform several dif­ferent machining operations.

More recently, the introduction of microprocessors and computers have made possible the development of computer-aided design and computer-aided manufacture (CAD and CAM) technologies. When using these systems a designer draws a part and indicates its dimensions with the help of a mouse, light pen, or other input device. Af­ter the drawing has been completed the computer automatically gives the instructions that direct a machining centre to machine the part.

Another development using automation are the flex­ible manufacturing systems (FMS). A computer in FMS can be used to monitor and control the operation of the whole factory.

Many industries are highly automated or use automa­tion technology in some part of their operation. In com­munications and especially in the telephone industry dialing and transmission are all done automatically. Rail­ways are also controlled by automatic signaling devices, which have sensors that detect carriages passing a par­ticular point. In this way the movement and location of trains can be monitored.

Text C

Fixed automation, sometimes called «hard automa­tion» refers to automated machines in which the equip­ment configuration allows fixed sequence of processing operations. These machines are programmed to make only certain processing operations. That is why it is suitable for products that are made in large volumes. Examples of fixed automation are machining transfer lines found in the automobile industry, automatic assem­bly machines and certain chemical processes.

Programmable automation is a form of automation for producing products in large quantities, ranging from several dozen to several thousand units at a time. For each new product the production equipment must be reprogrammed and changed over. This reprogramming and changeover take a period of non-productive time. A numerical-control machine-tool is a good example of programmable automation. The program is coded in computer memory for each differ­ent product style and the machine-tool is controlled by the computer programme.

Flexible automation is a kind of programmable au­tomation. Programmable automation requires time to re-program and change over the production equipment for each series of new product. This is lost production time, which is expensive. In flexible automation the number of products is limited so that the changeover of the equip­ment can be done very quickly and automatically. The reprogramming of the equipment in flexible automation is done at a computer terminal without using the pro­duction equipment itself. Flexible automation allows a mixture of different products to be produced one right after another.

EXERCISE 6